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Processes

 

Sugar cane must pass several physical-chemist processes to be transformed into sugar, alcohol and energy.

Let’s see how is done:

1931
Bagasse For Papper
    1930
    Bagasse
      1929
      Coal Water
        1928
        Customers
          1927
          Ethanol Production
            1926

            Process of fractioning dry sugar in different forms according to customer needs

            Packaging
              1925
              Sugar
                1924
                Cachaza-en
                  1923

                  Juice purification process by means of sedimentation of sludge or impurities.

                  Juice clarification
                    1922

                    Increasing the temperature of the sugarcane juice (from room temperature to 102°C) using steam and heating equipment as pre-treatment for clarification.

                    Juice Warming
                      1921

                      Transformation of thermal energy of the steam generated in the boilers into electricity using turbogenerators.

                      Power generation
                      http://www.incauca.com/wp-content/uploads/2016/05/Cogeneracion_energia.jpg
                        1465

                        Process in which the sugar cane produced in the field is transported to the sugar production Factory.

                        Sugarcane Transport
                        http://www.incauca.com/wp-content/uploads/2016/06/Transporte-de-caña-1.jpg
                          823

                          Production of mineral organic fertilizer from by-products of sugar production and anhydrous alcohol.

                          Composting
                          http://www.incauca.com/wp-content/uploads/2016/06/Compostaje-1.jpg
                            820

                            Storage of different presentations of sugar in controlled conditions of temperature and humidity.

                            Finished product warehouse
                            http://www.incauca.com/wp-content/uploads/2016/06/Bodega-1.jpg
                              819

                              Sugar production process of high purity from white sugar using more efficient clarification and filtration processes.

                              Sugar Refinery
                                818

                                The process of removing excess moisture from sugar by placing it in contact with dry and hot air in rotating drying equipment.

                                Drying
                                  817

                                  Process of separating sugar crystals and molasses using centrifuges.

                                  Centrifugation
                                    816

                                    Formation process of sugar crystals by evaporating water under controlled conditions of temperature and concentration in vacuum equipment.

                                    Crystallization
                                      815

                                      The process of removing water from sugarcane juice to become cane syrup, using multi-stage evaporation equipment.

                                      Juice Evaporation
                                        814

                                        Recovery process of sucrose from sludge using vacuum filters.

                                        Sludge filtration
                                          810

                                          Transformation of treated water in steam under high pressure and temperature for thermal processes in the Factory and for electric power production.

                                          Steam generation
                                            808

                                            Sugarcane juice extraction process using mills through mechanical compression.

                                            Milling
                                            http://www.incauca.com/wp-content/uploads/2016/06/Procesos_1_info-1.jpg
                                              806

                                              Process in which the sugar cane produced in the field is cut and lifted.

                                              Harvesting
                                              http://www.incauca.com/wp-content/uploads/2016/06/Cosecha-1.jpg
                                                805

                                                It includes all manual and mechanized farming activities required by sugarcane crops, including the design, adaptation, preparation, planting and raising of plantations until harvest.

                                                Countryside
                                                http://www.incauca.com/wp-content/uploads/2016/06/Campo-1.jpg

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                                                  Countryside

                                                  Harvesting

                                                  Sugarcane
                                                  transport

                                                  Milling

                                                  BAGASSE FOR PAPPER

                                                  BAGASSE

                                                  HIGH PRESSURE
                                                  STEAM

                                                  Steam
                                                  generation

                                                  LOW PRESSURE
                                                  STEAM

                                                  ELECTRIC
                                                  POWER

                                                  Power
                                                  generation

                                                  JUICE
                                                  WARMING

                                                  COAL

                                                  WATER

                                                  JUICE
                                                  EVAPORATION

                                                  Juice
                                                  clarification

                                                  Sludge filtration

                                                  Cachaza

                                                  Crystallization

                                                  Centrifugation

                                                  Drying

                                                  Sugar

                                                  Packaging

                                                  Sugar
                                                  Refinery

                                                  Finished
                                                  product warehouse

                                                  Ethanol
                                                  production

                                                  Customers

                                                  Composting